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Shell & Tube Heat Exchanger: Fixed tubesheet exchanger
Fixed tubesheet exchanger
Heat Exchangers

Shell & Tube Heat Exchanger

TEMA and ASME VIII design, fabrication and re-tubing

Custom-engineered shell and tube exchangers for process duty, from thermal design through fabrication, pressure testing and field re-tubing.

Design codes
TEMA Class R, C and B; ASME VIII Div. 1; EN 13445 and API 660 on request
Shell diameter
150–1,500 mm
Tube length
Up to 6,000 mm
Design pressure
Up to 40 bar, shell and tube side

Figures are indicative. Sizes, materials and duty are confirmed against your drawing and a site survey before quotation. Part of our Shell & Tube Heat Exchangers service line, so we supply, install and maintain it.

What it does

Each unit is sized around the duty: flow rates, inlet and outlet temperatures, allowable pressure drop and fouling factors, rather than the nearest standard unit and a hope that the margin covers the difference. Fabrication is in-house, which is also what makes re-tubing viable: where a shell is sound and only the bundle has failed, re-tubing returns the unit to full duty at a fraction of the cost and lead time of new plant.

Every unit is hydrostatically tested before it leaves, and witness testing is available on request.

Specification

Shell & Tube Heat Exchanger specification
Design codesTEMA Class R, C and B; ASME VIII Div. 1; EN 13445 and API 660 on request
Shell diameter150–1,500 mm
Tube lengthUp to 6,000 mm
Design pressureUp to 40 bar, shell and tube side
Design temperature−20 °C to 400 °C; higher duties reviewed case by case
ConfigurationsFixed tubesheet, U-tube, floating head
TestingHydrostatic at 1.5 × design pressure, NDT to specification

Materials of construction

Shell & Tube Heat Exchanger materials
ShellCarbon steel; stainless option
TubesCarbon steel, stainless 304/316L, copper, cupro-nickel 90/10, titanium
Tube sheetsCarbon or stainless steel
Tube jointsExpanded, seal-welded where the duty requires

Where it fits

  • Process heating and cooling
  • Steam condensing
  • Oil coolers
  • Chilled and condenser water circuits
  • Oil, gas and petrochemical processing
  • Food and beverage processing

Options and accessories

  • Floating head construction
  • Enhanced or fouling-resistant tubes
  • Insulation packages
  • Third-party witness testing
  • Full documentation package

Send the duty, we'll size the unit

Send the duty, the site conditions and any existing nameplate data. An engineer replies with questions first, then a costed selection.

Plant down right now? Call the breakdown line on +966 53 783 7389, any hour.